Showing posts with label sanitization. Show all posts
Showing posts with label sanitization. Show all posts

Using Campden tablets to clean water and sanitise brewing equipment

Saturday, September 23, 2023

Using Campden tablets as an 'old school' method of making better-tasting beer


These tablets can be used to remove added chlorine from your water, kill bacteria on brewing equipment, and protect your beer by preventing unwanted foreign bacteria from fermenting in your beer.

So what is this, some kind of super pill?

Campden tablets are basically potassium metabisulfite or sodium metabisulfite. When added to the beer or even cider or wine, they instantly react with the chlorine (or chloramine), removing it from the water solution. 

All this is done without adding any unwanted flavours to your water or beer.

campden tablets for beer

How many Campden tablets should I use?

  • If used for sterilization of equipment, use 16 tablets to one gallon
  • If removing chlorine from water, half a tablet to 5 or 6 gallons will break it down in less than 10 minutes.
  • If stabilizing apple juice when making cider to kill off wild yeast, deploy one crushed tablet per gallon of juice. You should wait for approximately 24 hours before you pitch your yeast.
  • If trying to stave off an infection in cider or wine, then 1 or 2 smashed up tablets dissolved in your product, rack if you need. You will then probably want to bottle your cider asap and hope the tablets can overtake the infection. This trick may or may not work. 

Are Campden tablets safe to use? What about the release of sulphur dioxide?


Yes, the tablets break down into very drinkable compounds - remember this product has been used for many years, and if it did cause any harm, it wouldn't be such a successful product.

You may have heard that sulphur dioxide is released into the water. This is very true, however, when it reacts with the chlorine and chloramine it quickly breaks down. By the time your beer is to be drunk, the concentration in terms of parts per million is massively diminished.

So your beer is safe as houses to drink.

This is quite similar to how homebrewing doesn't make methanol.

When to use Campden tablets for making cider


Producers of cider know full well that a batch of juiced apples can easily succumb to acetobacter bacteria contamination which causes the classic turn-to-vinegar spoilage of the apples.

Yeast is resistant to the tablets but the acetobacter is easily killed off, hence treatment with an agent like a Campden tablet is important in cider production.

Why are campden tablets used with wine?


In addition to preventing stray bacteria from taking hold of homemade wine, Campden tablets can also be utilised as an anti-oxidizing agent when transferring wine between containers. The sodium metabisulfite in the Campden tablets will trap oxygen that enters the wine, preventing it from doing any harm.

using campden tablets when brewing cider



Do Camden tablets halt fermentation?


It is a fairly common misconception that Campden tablets can be used to halt the fermenting process in wine or beer before all the sugar is converted by the yeast, hence controlling the amount of residual sweetness in the final product.

It is simply not true though.

To truly completely stop fermentation, you'd need too many Campden tablets to do so, which would then actually make your produce undrinkable. 

Where do Campden tablets get their name from?


The original solution was developed in the 1920s by the Fruit and Vegetable Preserving Research Station which came from the English town of 'Chipping Campden'. 

The Boots UK pharmacy chain then made the product popular when they developed it as a tablet. 

Do I have to use these tablets, are they necessary for brewing?


No, the use of Campden tablets is totally your choice as a brewer. If you live in an area where the municipal water supply is not heavily dosed with chlorine, then you might not need to.

Brewers in Havelock North, New Zealand will sure tell you how bad the chlorine is in the water after the local Council managed to poison so many residents, so in such regions, you would seriously want to consider using them. Indeed, you can always do home DIY water testing with a kit. Or, just forget all of this and check out the very best Star Wars quotes by Darth Vader.

There are other means of removing chlorine and chloramine in the form of active carbon filters. In the context of a home or residence, these units are generally only good for producing tap water. If you need larger volumes of water for brewing with, a carbon filter will take a fair bit of time to filter your water. 

Patience is a virtue, they say. 

If you are using Campden tablets for sanitizing your brewing equipment or wooden barrels that you age your beer in, there are many other options out there, including sodium percarbonate (it's cheap as chips) or something more professional like Powdered Brewery Wash

Fun fact: Campden tablets are also useful in decontamination and neutralization after exposure to tear gas!

Best no rinse brewing sanitizers for beer and wine brewing

Sunday, July 16, 2023
Every brewer wants to make good beer or wine. There are many ways to achieve a good brew but there is one thing you must do to 'make it so' and that is to sanitize your beer brewing equipment.

If you don't, you run the real risk of infected beer or cider which turns out to be undrinkable.

And where's the fun in that?

So using so-called 'no rinse' brewing sanitisers is an excellent way to keep your beer free of unwanted microorganisms in your beer or wine.

using no rinse sanitizer for brewing

So what is a 'no rinse' brewing sanitizer?


It's a solution that once you have sanitized your brewing equipment and beer bottles, you do not need to rinse off. 

In contrast, if you've used caustic soda or bleach, you will need to rinse your equipment and that just takes precious time that not many brewers have. I have read that some people consider bleach a no-rinse sanitizer but I think it can leave a smell behind which most people would want to remove by rinsing so we can discount it as an option.

So 'no rinse' sanitizer it is then.

So what are the best ones to use? Are they all the same or do some do a better job than others?

There's a couple of schools of thought on how to go about choosing the best brewing sanitizer. You can go with commercially oriented solutions like Star San and my personal favourite, home-based options from your laundry like sodium percarbonate.

Let's start with Star San as it is a well-known option within the brewing and wine making communities for cleaning and sanitizing brewing equipment.


This proven bug killer that will lay waste to all the microorganisms that could screw up your beer.

It is described by its maker as being a "self-foaming acid sanitizer ideal for brewing, dairy and other food and beverage equipment." The key ingredients of it are a mix of phosphoric acid and dodecylbenzenesulfonic acid.

We say it is a very effective bactericide and fungicide!

So about this no rinsing business? It can be used without rinsing under the proper concentrations. This means following the amount per litre instructions! Star San should be used at a ratio of one ounce to 5 gallons of water.

This means Star San is perfect for sanitizing your empty beer bottles or the carboy.

The beauty of Star San is that it can be used both for the 'spray on' method or for soaking equipment and beer bottles in a tub or bath.

It is probably the most well known and well recommended sanitizing product known for home brewers. Check out the price on Amazon.


Using Iodophor as a no rinse sanitizer


Iodophor is very popular one rinse sanitiser used by many a home brewer. Iodophor is well established in the food and beverage industry as a go-to sanitizer and it works just fine on your brewing gear.

The key active ingredient is iodine, an element that's been found to be wonderfully good at killing germs and preventing contamination.

It's so good, hospitals and doctors use it during surgery to keep the human body free of bugs. Home users often use it with cotton buds for simple first aid hygiene.

So you know it's safe to use on your children, it will work pretty well on your beer kit!

It doesn't work well as a spray solution - it's best to soak your gear with Idophor for at least 10 minutes to sanitize your equipment properly. When it is used at the recommended concentration level with water, it is a no rinse brewing solution.

While Idophor is odourless, tasteless, and easy on your hands it's very colour fast and will stain your clothes so be careful when mixing up your solution!

Why don't you One-Step into my office?


With One Step powdered wash you can lean your beer and wine making equipment quickly and easily with this non-toxic, oxygen-based cleaner. 

Your mixing directions are to use 1 tablespoon with your water and wait 2 minutes of contact time (so it's a bit faster working than iodine based sanitizers). Once your gear has been soaked long enough, it is ready to use.

one step no rinse cleaner

The main ingredient of One Step is 'sodium carbonate peroxyhydrate' aka sodium percarbonate. How it works is quite clever. The powder obviously dissolves when combined with water, which in turn releases the oxygen from the carbonate to form hydrogen peroxide – a chemical which is well known for its sanitizing and disinfectant abilities. '

And that's a point we should make - this product is marketed mainly as a cleaner, however the hydrogen peroxide does double duty as a sanitizer.

This product a one step, no rinse because once hydrogen peroxide completes its work and it breaks down simply into oxygen and water which is safe as houses. Check out the price on Amazon.

best no rinse sanitiser


Speaking of oxygen based cleaners, here's my personal favourite:

Sodium Percarbonate - as a no rinse solution found in your laundry


Go and have a look in your laundry room right now. 

Go on.

I'm waiting...

Did you find a laundry soaker?

Some Oxi-Clean, Tide or Napisan or any other Oxi-named cleaner perhaps? If you did, chances are you've got a cleaner that does double duty as a sanitizer in the form of sodium hydroxide. We've have raved and raved for years about how good sodium percarbonate is as a sanitizer

If it's safe enough to use on your clothes, it's safe enough to use on your beer gear. 

If you are a bit nervous about using laundry powder, you can buy sodium percarbonate in a pure powdered form quite cheaply and easily on Amazon.

So there you have it, a few suggestions on some easy to use, cost effective no rinse sanitizers for brewing. There are plenty of other options out there  - you can use other cleaners like PBW to the same effect. Whichever way you choose to sanitizer your beer, do it well, do it properly and just do it.

If you don't, you will genuinely increase the odds of getting an infected beer, and frankly, if you've had it happen to you, you'll know what a stink and unpleasant experience that is!

Many brewers are trying out Craftmeister's Alkaline Brewery Wash as they consider it performs quite well.

Recipe for making a substitute PBW beer equipment cleaner

Thursday, January 24, 2019
There are many facets of beer making that are important:

The right hops.

The right temperature at which to brew.

The right yeast.

The right sized kettle.

The right whatever else you think is important.

But as any cook, painter, website designer or astronaut will tell you, preparation is the key to success and the father of successful brewing is making sure that your beer making equipment is clean!

We've previously recommended PBW as a literal solution to cleaning your brewing equipment as it is a proven cleaner and degreaser.

But as a branded home brewers product, Powdered Brewery Wash can cost you some real cash money. Many brewers swear by and believe in its value but if you are looking to get a substitute product at a cheaper price, there's a handy wee trick you may wish to try to make your own version of PBW.

What you are going to do is replicate the two main ingredients of PBW to make your own recipe.

We are looking to source these two active ingredients found in PBW.
  • Sodium percarbonate 
  • Sodium metasilicate

So where does one find these ingredients in home products?


The good news is that you might already have the percarbonate on a shelf in your laundry at home!

Many washing machine soaker's main ingredient is based the chemical we are after, sodium percarbonate.

Examples of the brands we are talking about are the household names such as Tide, Oxiclean, or Napisan.

For the metasilicate, we've found that many home DIY brewers use a cleaner called Red Devil TSP/90. You can find it on Amazon or local stores such as Walmart, Lowes or Home Depot. Sparklebright is also well known for containing TSP.

using red devil to clean beer

The TSP stands for tri-sodium phosphate. That chemical is not actually used much in America due to environmental concerns so the TSP/90 is actually a substitute product, hence the meta-silicate!

Confusing much?

So how to prepare this combo?


Now, mixing chemicals found in the kitchen or laundry can be dangerous but we are not using chlorine or ammonia here so we are on safe ground to mix our formula's ingredients.

The ratio to prepare is 70% Oxiclean with 30% TSP/90 - by weight. This ratio gives you your DIY version of PBW.

How much powder to use?


The concentration is 1 ounce per gallon of water which equates to 30 grams per 3.5 litres which is basically about 10 grams per litre.

Safety precautions


While Red Devil TSP/90 contains no phosphorous, lye or other abrasives and the laundry soaker is pretty benign, it is prudent to use protective gloves during use. This is because the chemicals are alkaline and contact with your skin is not recommended.

You can then use your cleaner in the usual manner to soak and scrub your fermenter and other brewing equipment. 

↣ What is beerstone (and how to remove it)?

Saturday, May 26, 2018
 'calcium oxalate' - beerstone buildup

Beerstone is a silent but deadly beer gear killer


It creeps in slowly, like a silent assassin and you might not discover their presence until its too late...

Beerstone


The scourge of brewing kettles and kegs everywhere, beerstone can be a key element in causing off beer.

What is it?


Beerstone is a kind of scale known as 'calcium oxalate' (C2CaO4) in the brewing industry. 

This precipitate is largely due to a reaction between alkaline cleaners (e.g. caustic soda), hard water minerals (think calcium and magnesium) and protein in the form of amino acids.

It affects both the home brewer and commercial operations. 

Perhaps unsurprisingly once you've learned about the science, the milk industry has similar problems with buildup on milking machinery and milk vans.

That industry calls it, yes you guessed it, milkstone!

How does beerstone ruin beer?


The development of beerstone leaves an unsanitary surface on the keg or kettle or other brewing equipment that offers an environment that can harbour microorganisms. 

At it's most minor interference with the beer, beerstone can cause those classic "off flavors" or even shorten the shelf life of your batch.

In the worst case scenario, unwanted micro-organisms can wreck an entire batch of beer which is a waste of good beer, a waste of money and a loss of your precious brewing time.

How does beerstone form?


The organic compounds found in the wort and beer will combine with metals in the water - usually calcium and magnesium for the oxalate. It is a white, crystalline precipitate - which makes its initial appearance hard to detect with the naked eye. 

Beer bugs will then find a home in the calcium oxalate - and here's the kicker - this environment allows the microorganisms to avoid contact with your cleaning regime and, believe it or not, sodium hydroxide (NaOH) can then help form a cover by creating additional precipitate because the caustic agents react with the CO2 (given off by the fermentation process).

It's almost like you can't win!

So how do you remove beerstone?


The pros at Birkocorp have offered a pretty handy 5 step method for removing beerstone build up:
  1. Rinse out beer and yeast with ambient temperature water.
  2. Use a 1-2 ounce per gallon phosphoric/nitric acid mixture (140°F maximum temperature) for 15-30 minutes.
  3. Do not rinse the solution out.
  4. Use a noncaustic alkaline cleaner at 1-2 ounces per gallon of warm (120-140°F) to start. CIP for 15-30 minutes depending on conditions.
  5. Rinse with ambient temperature water until the pH of the rinse water is neutral (same pH as the tap water coming in).
If it's not clear, you'll need to fire up up your gas burner to get the solutions to the correct temperature.

Any residual 'soil' adhered to the metal can be removed with a high-pressure hot water rinse or simply wiped off as it should now be quite soft. If you need to do a scrub, use a sponge or scrubber that will not scour the metal. 

The entire method should be followed. This is because the acid mixture does not remove the stone, it softens up the scaling so that the alkaline cleaner has the chance to do its magic. 

Beerstone Prevention is beer than cure


If it's so easy for brewers to not notice that beerstone is 'scaling up' how can it be prevented from occurring?

The key is to mix up your cleaning method by using strong acid solutions are the quickest and most effective way to remove beerstone from stainless steel surfaces. Hydrochloric acid is a popular choice but you should not use it every time as it could cause pitting.

When using strong acids, be wary of their corrosiveness on metal.

Brewclean is a product that can help prevent the buildup of brewstone. Specifically designed for cleaning homebrew kegs and brewing equipment, it is non-corrosive so it will not cause rust on kegs or other homebrew equipment.

The wetting agent (surfactant) helps remove beerstone and other 'soils'. It's a good alternative to using sodium hydroxide.

You should be quite careful when using these kinds of acids and alkaline solutions as they are pretty potent and can do some real damage if you come into contact with them.

 A splash of chemical cleaner in the eye is pretty damaging and painful, trust me I learned this lesson some years ago and it cost me a trip to the hospital!

How to save time and make beer bottling easier

Wednesday, November 1, 2017

Bottling beer efficiently to save time


There's no doubt that the care and maintenance of beer bottles to ensure a good brew can be a pain in the ass to keep up and get right.

From cleaning the bottles, removing labels, sanitising, filling and capping there's a lot to take care of and it can take a fair amount of time to get bottling done.

The obvious answer to save time is to keg your beer but for many brewers, that's a step too far both in the scale of their brewing and expense.

So for those keen beer bottlers, here are 5 ways to cut down on bottling time and getting your beer in the bottle more easily

Sanitize all your bottles at once in a big enough bucket


Sanitizing your beer bottles is a key element of beer brewing to keep those bugs at bay. A trick I like to do is dump all my bottles in a giant plastic washing basket, drop in some sodium percarbonate and fill it all up with the garden hose.

It's a pretty efficient way of ensuring you have healthy clean bottles ready because of you are bottling 23 liters of beer, a 30 or 35 liter bucket will be enough for all the necessary bottles to be covered in percarbonate solution.

The beauty of the sodium percarbonate is that it's 'no rinse' so you just need to empty the bottles and you are good to begin bottling.

So, now your bottles are sanitized, you may now wish to consider batch priming.

Batch Priming Beer to save time


In short, priming the batch is when one adds the entire amount of sugar needed to the fermenter so that when you fill each bottle, you don't need to add sugar as well, it's already in the beer wort. 

It saves you time as you don't need to add sugar to each individual bottle and it also saves you mess as we all know how sugar can end up everywhere when bottling!

This sounds simple right?

It really is.


How much sugar do I need to prime a batch or beer?


Batch priming benefits from some simple calculations that can be made to get that sugar just right.

If you're using a kit, you've probably used 23 litres (5 gallons) so the focus is on how much sugar you need to use. 

So first up, different beers need different levels of sugar. Advice from people who have brewed many beers suggests that ales need less sugar than lager style beers.

This is because many drinkers prefer a lager to have more carbonation and ales are quite drinkable with less.

Our analysis of beer brewing forums suggests these are the commonly used amounts of sugars to use for priming for a 23 liter brew.
  • Dextrose (Corn sugar) 3/4 cup or 4 or 5 oz / 95 grams
  • Cane sugar 2/3 cup or 3.8 - 4.8 oz / 86 grams
  • Dry Malt Extract - 130 grams
If you are priming with a different volume of beer, I suggest you try this priming calculator.

There's a reason Cinderella's Fairy God Mother used a wand


A bottling wand can help make bottling beer so easy.

You just stick the wand into the tap. You can then bottle without the need to turn the fermenter tap on and off because the wand's automatic foot-valve can control the flow of beer into the bottle when you touch the bottom of it to the bottom of the beer bottle!

Using a bottling wand also very handily keeps too much oxygen from entering your beer!

Capping your beer - two tools to do it


Beer cappers come in two forms being the hand held and the bench capper, one is easier than the other.

The 'wing' hand held capper


The hand held wing capper is a popular way to cap your beer. Often referred to as universal Rigamonti cappers  or the Red Baron, they are pretty handy and durable to use.

They do have a couple of draw backs - they can sometimes be hard to separate from the capped bottle if you've applied too much pressure and if you do apply to much force, then you can break the glass bottle, which is something that really bugs me.

It's actually very satisfying getting a cap on a bottle properly, there's this sudden 'thump' moment when the crown bends down and forms the seal.

If you get into a good rhythm, you can cap bottles very quickly, especially if you line them up with the caps on the top and go down them like a factory line.

You may wish to consider using oxygen absorbing bottle caps to help retain hop flavors.

The bench capper method of bottling


The bench capper can be easier to use because it's a simple pull-down lever action that one does with one hand whilst the other hand holds the bottle firmly in place. 

If you think a bench capper is for you we suggest that you buy one that accommodates different sized bottles. 

The Ferrari model does exactly that which can be quite handy if your bottle collection is all kinds of different shapes and sized.

Any decent beer cap should have a magnet where the cap goes so that it doesn't fall out just as you go to clamp it down!

So well done, you have easily bottled your beer and hopefully saved yourself some time. 

Your work is not finished 


No, you need to properly condition your beer and that doesn't mean you hide it under a tired blanket in an old swap-a-crate box and forget about it for a few weeks. 

Well actually you can do this if you want to be a reckless beer brewer, but if you want beer that you would be proud to share with friends,  there's a few things to think about when storing beer.

Here's some things to think about when storing your beer.
  • It's really good to have a storage place where the temperature is maintained at a steady rate.
  • Ales are condition best at lower temperatures
  • Lagers are happier to condition under higher temperatures
  • The middle of your house is probably cooler than nearer the outside. That could be a factor where you store beer.
  • If you find your beers are in too hot a place, move them!
  • Whatever you do, keep them away from direct sunlight
Now let that beer rest quietly for at least three weeks. Before you enjoy that first taste test, refrigerate your beer for at least a few hours. 

Is plastic or glass better for fermenting beer?

Tuesday, October 31, 2017
using plastic for brewing

I saw on the 'net there had been some debate on NOT using plastic fermenters because of the risk of beer infection.


I thought this was a subject worth investigating further.

All I ever use is plastic fermenters and having only ever had one incident of infection which occurred to two different fermenters used in the same batch, I could be confident that I've never had an infection caused by using a plastic fermenter (what would the odds have been?!)

So what's the argument from the naysayers?

The reasoning is that given plastic is more easily scratched than glass those scratches can harbor bacteria so, the risk of infection is greater.

This seems a reasonable argument right?

And the simple solution would be to not scratch the plastic as you are cleaning and sanitizing right?

Given my experience and the fact, there are millions of plastic fermenters safely and happily in use around all corners of the globe, then there is nothing much to worry about.

That's provided of course that you follow a proper cleaning process before you add your beer wort for primary fermentation. 


Any decent beer brewer will tell you that the number one key to beer making success is by adopting methodical cleaning and sanitization practices every time you make beer.

We've covered this need before, but our favorite trick is to use sodium percarbonate and not being shy about using boiling water to kill bugs.

Home brewers around the world often swear by the ability of PBW to get their brewing gear brew ready.

So, to be clear I don't see the threat of infection as a reason to not use a plastic fermenter.

Sure, if they get too old or scratched you might totally want to replace one but on a cost basis when compared to glass carboys, they are a lot cheaper, indeed a check on Amazon shows that a carboy is generally roughly twice the price.

Indeed, if you are new to home brewing, the use of a plastic drum is a great way to start where you don't have to worry about damaging the glass!

Oxygen and beer aging


Aging beer is perhaps a reason that you may wish to use something other than a plastic fermenter. The reasoning here is that it's a bit easier for oxygen to enter the beer via plastic than it is beer.

If you weren't aware, other then when first mixing the wort, beer is best brewed with minimal exposure to O2 - and it's the same when bottling your beer as well.

That said the difference in permeability between glass and plastic arguably negligible when you consider most oxygen exchange is occurring through the bung and airlock.

ALSO, if you are trying to mimic the effect of a barrel-aged beer using oak, then some brewers do consider that some oxygen will help!

What you could do is do your primary fermentation in plastic and then if you intend to age a stout or whatever for a long time, you can transfer it to a secondary glass carboy.

Also (2!) bare in mind that by making such a transfer you create an opportunity for oxygen to enter the beer.

Whatever way you go, you totally need to keep your vessel free from a large amount of oxygen entering as it can assist with the growth of mould or other nasties and we really don't want that do we?

As you can see, it's a vicious cycle of contradictory information!

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